Compact and Economic Bottle to Bottle Engineering Design and Fabrication
Product Feature
A fully advanced automatic and intelligent control system can be built in the line for easy and better operation. This system can be designed to have control optimization based on the each production line, what’s more, we’re able to develop customized modules , and so on, with functions mentioned above, we’re capable of enhancing product operation, device monitoring, and production management.

Product Feature
  • Especially suitable for small and medium enterprises in the third world countries which has no polymerization facility. 
  • Non-food contact bottle blowing enterprise. 
  • High I.V. chip downstream users
  • Stable performance, economic investment and high C/P value.
  • All spare parts supplied from Asia to keep maintenance cost inexpensive.
  • Long-term experience and quality control method of washing line will provide excellent and stable quality of PET flakes for continuous and stabilized feeding of pelletizing and SSP.
  • IAS (Integrated Automation Solution) system provides effective combination of online sewage management, water circulation and implements remote monitoring, production automation and prevents human error.
  • Energy-saving and environmental-friendly: reuse heat energy from pelletizing and SSP in washing process

Capacity
  • 1000 KG / H Output for SSP 
  • 2000 KG / H Input for Washing Line

Main Process Introduction
  • Main Process Introduction

Washing Line
  • De-baling – Dry Trommel - Iron Belt Separator – Label remover Unit – Bottle Pre-washing – Automatic Sorting (Optional) – Label Scrapping - Crushing – Drying – Floating – Hot washing& Turbo washing- Rinsing- Zig zag Separator– Eddy Current (Optional)

Pelletizing
  • Blending – Analysis – Pre-heating- Drying- Extruding-Cooling- Granulating

SSP
  • Pre-crystallizing- Pre-heating& reacting- Nitrogen Purificating

Estimated Plant Parameters
Item/Category Washing Line Pelletizing Line SSP
Installation Power 530 570 470
Required Area 2000 360+120 underground 500
Cooling Water 0 20 30
Chilling Water 0 0 15
Steam Consumption 1000 0 0
Compressed Air 10 10 10
Nitrogen Consumption 0 10 80
Average Consumption
Item/Category Washing Line Pelletizing Line SSP
Water 1.5 0.2 0.3
Electricity 120 ~ 180 260 ~ 350 180 ~ 230
Steam 600 0 0
Nitrogen Consumption 0 6 40 ~ 60
Manpower 9 2 2
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